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PRESSURE VESSEL• Oil & Gas Processing

SA 516 Gr 70 High Pressure Separator with SS 316L Overlay

Shop fabrication and ESSC strip cladding overlay welding of gas-liquid separation pressure vessel.

Client: Process Engineering OEM
Site: Dahej Industrial Area
Date: Aug 2025

Project Overview & Execution Details

Manufactured according to ASME Section VIII Div 1 with full radiography and post-weld heat treatment (PWHT). Internal surfaces received a 4mm thick stainless steel corrosion-resistant overlay deposited via automatic submerged arc strip cladding.

Defined Scope of Work:

Shell rolling (52mm), dished end hot pressing, nozzle welding, internal baffles, hydro-testing at 85 bar.

Execution Milestones & QA Gates

Chronological project order tracking

2 / 4 Completed

Engineering Drawings & Material Procured

COMPLETED

Delivered on: 16 Oct 2026

Cutting, Fit-up & Root Pass Inspection

COMPLETED

Delivered on: 16 Oct 2026

3

Full Welding & NDT (Radiography / UT)

IN_PROGRESS
4

Blasting, Protective Coating & Final QA Handover

PENDING

Technical Specifications

Design Pressure
55 bar (Hydrotest at 85 bar)
Base Metal
ASTM A516 Gr 70 (Normalized)
Cladding Metal
AWS A5.9 EQ316L (ESSC strip)
Dimensions
3,200 mm ID x 14,500 mm Tan-to-Tan

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SA 516 Gr 70 High Pressure Separator with SS 316L Overlay | Maple Engineering Case Study | Maple Heavy Engineering