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Technical Capabilities & Infrastructure

Heavy Engineering & Workshop Expertise

Engineered with heavy fabrication machinery, calibrated welding power sources, qualified welding procedures (WPS/PQR), and an in-house non-destructive testing (NDT) inspection team.

Accreditations & Codes

Governed by international welding and pressure vessel codes

ASME Sec VIII Div 1

American Society of Mechanical Engineers

Pressure Vessel Design & Fabrication

IBR 1950

Central Boilers Board of India

Indian Boiler Regulations Certified

AWS D1.1 / D1.6

American Welding Society

Structural Welding (Carbon & Stainless)

ISO 3834-2

International Organization for Standardization

Comprehensive Quality Requirements for Fusion Welding

ISO 9001:2015

Certified Quality Systems

Quality Management Systems

EN ISO 15614-1

European Welding Standards

Welding Procedure Qualification & Testing

Infrastructure Inventory

Installed heavy fabrication machinery

Our 35,000 sq.ft covered workshop bay is fully outfitted for heavy rolling, cutting, automated welding, and proof pressure testing.

Machine & EquipmentTechnical CapacityApplication & Scope
Hydraulic 4-Roll Plate Bending Machine50mm Thk × 3000mm WidthHeavy shell rolling for pressure vessels & columns
Underwater CNC Plasma & Oxy-Fuel Cutting Bed3000mm × 12000mm, 150mm CS / 32mm SSHigh precision bevel cutting for weld preps
Submerged Arc Welding (SAW) Column & Boom6m × 6m Reach, 1200 Amp InverterHigh deposition longitudinal and circumferential seam welding
Tandem EOT Cranes25 Tonne Twin Hoist, 12m Lift HeightHeavy module turning and erection positioning
Radial Drilling Machines (4 Units)Up to 100mm Hole Diameter in SteelTubesheet, flange, and structural baseplate drilling
Electrical Resistance PWHT Equipment12-Channel Microprocessor ControlPost-weld heat treatment and stress relief
Electrode & Flux Conditioning Baking Ovens500°C High-Temp Holding OvensLow-hydrogen welding consumable preservation
Hydrostatic Pressure Testing PumpsUp to 350 Bar (5,000 PSI) Test RigPressure vessel and spool proof testing
Quality Assurance

In-house non-destructive testing & metallurgical inspection

Every weld joint is tagged, mapped on weld logs, and inspected under ASME Section V requirements by certified Level II/III NDT technicians.

ASME Sec V Art 4

Ultrasonic Testing (UT)

Level II / III Certified Inspectors

ASME Sec V Art 2 / BARC

Radiographic Testing (RT)

X-Ray & Gamma Ray Crawlers

ASME Sec V Art 7

Magnetic Particle Inspection (MPI)

Fluorescent Wet / Dry Powder

ASME Sec V Art 6

Dye Penetrant Testing (DPT)

Solvent Removable & Water Washable

XRF Spectrometry

Positive Material Identification (PMI)

Instant Alloy Grade Verification

ASTM E10 / Fischer Scope

Hardness & Ferrite Testing

Duplex & Overlay Weld Verification

Require custom welding qualification (WPS/PQR) for your project?

We qualify specific welding procedures on test coupon plates including tensile, bend, Charpy impact at -46°C, and macro etch examinations.

Engineering Expertise, Workshop & Welding Certifications | Maple Heavy Engineering | Maple Heavy Engineering